HomeWorkPredictive Maintenance Platform
AI & Automation

Predictive Maintenance Platform

Data-driven reliability for industrial operations

Company

Rockwell Automation & Wesco

Role

Technology Consultant / Solutions Architect

Year

2022-2024

Overview

Delivered scalable AI and automation solutions across global industrial clients, improving operational reliability, safety, and predictive insights through advanced analytics and machine learning.

The Challenge

Understanding the Problem

Industrial clients faced costly unplanned downtime and reactive maintenance strategies. Traditional maintenance schedules were inefficient, leading to both over-maintenance (unnecessary costs) and under-maintenance (unexpected failures). Lack of predictive insights prevented proactive decision-making.

The Solution

Building the Right Approach

Architected and implemented end-to-end predictive maintenance solutions leveraging IoT sensor data, machine learning models, and real-time analytics. Developed anomaly detection algorithms to identify equipment degradation patterns. Created dashboards for maintenance teams to prioritize interventions based on predicted failure probabilities. Integrated solutions with existing SCADA and MES systems for seamless operations.

The Impact

Measurable Results

Reduced unplanned downtime by 30-40% across client facilities

Decreased maintenance costs through optimized scheduling

Improved equipment lifespan through early intervention

Enhanced safety by predicting critical equipment failures

Enabled data-driven decision making for maintenance teams

Achieved measurable ROI within 6-12 months

Technologies

Tools & Platforms

PythonMachine LearningAnomaly DetectionIoT SensorsTime-series AnalysisSCADA IntegrationReal-time DashboardsCloud Platforms

Interested in Similar Solutions?

Let's discuss how I can help bring structure to your technical challenges and deliver measurable impact.